1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
B Source Description Phase I ID No. EPA ID No. Facility Name Facility Location City State Unit ID Name/No. Other Sister Facilities Combustor Class Combustor Type Combustor Characteristics Capacity (MMBtu/hr) Soot Blowing APCS APCS Characteristics Hazardous Wastes Haz Waste Description Supplemental Fuel Stack Characteristics Diameter (ft) Height (ft) Gas Velocity (ft/sec) Gas Temperature (°F) 705 ALD001221902 CIBA-GEIGY CORPORATION
C
McINTOSH AL MULTIPURPOSE INCINER None ONSITE INCINERATOR Rotary kiln Vulcan Iron Works Kiln, 10' diameter, 45' length
QT/VS/PT/WESP Quench, venturi scrubber, packed tower, wet electrostatic precipitator (Fluid Ionics, single stage) HW SLD/LIQ NATURAL GAS
4.5 75.0 11.6 162.8
Permitting Status HWC Burn Status (Date if Terminated)
1, source, 09d20869-5a2e-4683-a602-62e65f2cd186.xls
B C 1 Condition Description 2 3 705C1 4 Report Ciba Giegy McIntosh Alabama Trial Burn on Multipurpose Rotary Kiln 5 Name/Date Incinerator, March 1990 6 Report Prepare BCM Engineers Inc. 7 Testing Firm BCM Engineers Inc. 8 Cond Descr Trial burn, liquid waste only 9 Test Dates March 22-24, 1990 10 Cond Date 03/22/90 11 12 705C2 13 Report Ciba Giegy McIntosh Alabama Trial Burn on Multipurpose Rotary Kiln 14 Name/Date Incinerator, March 1990 15 Report Prepare BCM Engineers Inc. 16 Testing Firm BCM Engineers Inc. 17 Cond Descr Trial burn, liquid waste and non-hazardous solid waste 18 Test Dates March 22-24, 1990 19 Cond Date 03/22/90
2, cond, 09d20869-5a2e-4683-a602-62e65f2cd186.xls
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72
B C Stack Gas Emissions 2 705C1 PM CO HCl Antimony Arsenic Barium Beryllium Cadmium Chromium Lead Mercury Selenium Silver Thallium SVM LVM PM run 1 is outlier Sampling Train Moisture Oxygen Stack gas flowrate Temperature Sampling Train Moisture Oxygen Stack gas flowrate Temperature Sampling Train Moisture Oxygen Stack gas flowrate Temperature Chlorobenzene Hexachloroethane Tetrachloroethene Toluene 705C2 PM CO HCl Antimony Arsenic Barium Beryllium Cadmium Chromium Lead Mercury Selenium Silver Thallium SVM LVM Sampling Train Moisture Oxygen Stack gas flowrate Temperature Sampling Train Halogens
D
E
F
G
H
I
J
K
L
M
R1 gr/dscf ppmv ppmv ug/dscm ug/dscm ug/dscm ug/dscm ug/dscm ug/dscm ug/dscm ug/dscm ug/dscm ug/dscm ug/dscm ug/dscm ug/dscm y y y y y y y y y y y y y y y y 0.1691 5.5 8.5 16.3 8.2 8.2 0.3 19.1 38.6 256.3 10.3 3.3 3.9 0.0 275.4 42.8
R2 0.0300 7.6 33.5 12.8 10.3 102.8 0.4 8.6 21.9 205.8 3.1 4.1 2.3 1.6 214.4 27.2
R3 0.0200 2.8 17.0 7.3 7.7 77.5 0.3 4.8 19.4 99.4 0.7 3.1 1.0 3.1 104.2 23.4
Cond Avg 0.0250 19.7
nd nd nd
nd nd nd
nd nd nd
nd nd
nd nd
4.7
nd nd
198.0 31.2
38.8 12.7 18260.0 165.0 Metals 36.6 12.7 19850.0 159.5 SVOC 39.3 12.7 18280.0 161.5 DRE DRE DRE DRE % % % % 99.9998 99.9987 99.9989 99.9999 R1 gr/dscf ppmv ppmv ug/dscm ug/dscm ug/dscm ug/dscm ug/dscm ug/dscm ug/dscm ug/dscm ug/dscm ug/dscm ug/dscm ug/dscm ug/dscm Halogens 41.2 11.2 17500.0 167.5 Metals y y y y y y y y y y y y y y y y 0.0523 3.6 13.4 671.5 9.7 78.9 0.3 nd 139.6 20.5 174.9 5.5 3.1 nd 1.5 3.1 nd 314.4 30.3
38.1 13.2 18040.0 160.2
40.2 12.1 18080.0 160.4
39.0 13.2 18650.0 156.8
38.2 12.1 19680.0 162.3
41.3 13.2 17580.0 159.3 99.9998 99.9986 99.9991 99.9998 R2 0.0734 0.1 11.9 262.0 6.6 5.5 0.3 nd 23.4 17.8 628.1 40.5 2.6 nd 1.1 2.6 nd 651.5 24.5
37.5 12.1 19030.0 164.4 99.9998 99.9977 99.9988 99.9994 R3 0.0293 6.9 9.1 214.4 13.8 39.8 0.3 30.4 15.6 214.4 29.4 2.7 4.2 2.0 244.8 29.6 Cond Avg 0.0517
nd nd
nd nd
403.6 28.1
41.8 10.6 18190.0 157.3
41.9 9.6 17670.0 155.4
3, emiss 2, 09d20869-5a2e-4683-a602-62e65f2cd186.xls
73 74 75 76 77 78 79 80 81 82 83 84 85 86 87
B Moisture Oxygen Stack gas flowrate Temperature Sampling Train Moisture Oxygen Stack gas flowrate Temperature Chlorobenzene Hexachloroethane Tetrachloroethene Toluene
C
D
E
F
G H 42.1 11.2 18800.0 165.2
I 38.8 10.6 19340.0 164.4
J
K L 40.3 9.6 19420.0 162.3
M
SVOC 41.1 11.2 17800.0 168.2 DRE DRE DRE DRE % % % % 99.9996 99.9957 99.9977 99.9994 38.4 10.6 18320.0 163.3 99.9994 99.9936 99.9966 99.9997 42.4 9.6 17550.0 161.2 99.9996 99.998 99.9998
4, emiss 2, 09d20869-5a2e-4683-a602-62e65f2cd186.xls
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61
B Feedstream 2
C
D
E R1
F
G R2 R2
H
I R3 R3
J
K R1 R1 Solid trash
L
M R2 R2
N
O R3 R3
P
Q R1 R1 Total
R
S R2 R2
T
U R3 R3
V
W Cond Avg Cond Avg
X
Y
Z
AA
705C1 Feedstream Feedrate Heating value Ash Chlorine Antimony Arsenic Barium Beryllium Cadmium Chromium Lead Mercury Selenium Silver Thallium Gas flowrate Oxygen Chlorine Antimony Arsenic Barium Beryllium Cadmium Chromium Lead Mercury Selenium Silver Thallium SVM LVM 705C2 Feedstream Feedrate Heating value Ash Chlorine Antimony Arsenic Barium Beryllium Cadmium Chromium Lead Mercury Selenium Silver Thallium Gas flowrate Oxygen ug/dscm ug/dscm ug/dscm ug/dscm ug/dscm ug/dscm ug/dscm ug/dscm ug/dscm ug/dscm ug/dscm ug/dscm ug/dscm ug/dscm
R1 Org liq 1910.07 14778 343.65 0.00944 0.00472 0.0472 0.00019 9.4E-05 0.01699 0.00472 0.00189 0.00189 9.4E-05 0.00189 18260 12.7 8487576 0.44529 0.22265 2.22646 0.00891 0.00445 0.80152 0.22265 0.08906 0.08906 0.00445 0.08906 0.2 0.9 R1 Org liq 1008.09 14928 160.906 0.00944 0.00472 0.0472 0.00019 9.4E-05 0.00094 0.00189 0.18878 0.00189 9.4E-05 0.00189 18800 11.2
lb/hr Btu/lb wt % lb/hr ppmw ppmw ppmw ppmw ppmw ppmw ppmw ppmw ppmw ppmw ppmw
2122.3 13091 384.22 0.009439 0.00472 0.047195 0.000189 0.000472 0.006607 0.017934 0.001888 0.001888 0.000189 0.001888 18040 13.2 10221039 0.53290 0.26645 2.66452 0.01066 0.02665 0.37303 1.01252 1 0.10658 1 0.10658 0.01066 1 0.10658 1.0 0.5 1 1 1 1 R2
1963.13 1602 315.84 0.00944 0.00472 0.0472 0.00019 9.4E-05 0.00094 0.00189 0.00189 0.00189 9.4E-05 0.00189 18080 12.1 7347251 0.43106 0.21553 2.15528 0.00862 0.00431 0.04311 0.08621 0.08621 0.08621 0.00431 0.08621 0.1 0.1 R3 R1 Solid trash 2625 61 18260 12.7 0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 R2 18040 13.2 0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 R3 18080 12.1 0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 8487576 0.4 0.2 2.2 0.0 0.0 0.8 0.2 0.1 0.1 0.0 0.1 0.2 0.9 R1 Total 2485.8 7.3 1.47 0.436 6.98 0.075 0.0436 55.5 2.09 0.175 0.175 0.0175 0.175 19340 10.6 1 1 1 2275.8 2.4 0.709 0.355 7.23 0.0142 0.0709 1.06 1.89 0.142 0.142 0.00709 0.142 19420 9.6 10221039 0.5 0.3 2.7 0.0 0.0 0.4 1.0 0.1 0.1 0.0 0.1 1.0 0.5 R2 7347251 0.4 0.2 2.2 0.0 0.0 0.0 0.1 0.1 0.1 0.0 0.1 0.1 0.1 R3 8685289 0.5 0.2 2.3 0.0 0.0 0.4 0.4 0.1 0.1 0.0 0.1 0.5 0.5 Cond Avg spiked chlorine POHCs
1 1 1 1 1
1 1 1 1
1 1 1 1
1 1 1
1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1
1 1 1 1
1 1 1 1 1 1 1 1 1 1 1
lb/hr Btu/lb wt % lb/hr ppmw ppmw ppmw ppmw ppmw ppmw ppmw ppmw ppmw ppmw ppmw
689.7476 17331 110.228 0.009439 0.00472 0.047195 0.000189 9.44E-05 0.006607 0.001888 0.001888 0.001888 9.44E-05 0.001888 19340 10.6
1008.09 16029 140.56 0.00944 0.00472 0.0472 0.00019 9.4E-05 0.00944 0.00566 0.09533 0.00189 9.4E-05 0.00189 19420 9.6
1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1
1 1 1 1 1
1 1 1
1 1 1 1
1 1 1
1.62 0.809 12.3 0.0324 0.0324 4.37 8.09 0.324 0.324 0.0647 0.324 18800 11.2
1 1
1 1 1
1 1 1
5, feed 2, 09d20869-5a2e-4683-a602-62e65f2cd186.xls
B 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 Ash Chlorine Antimony Arsenic Barium Beryllium Cadmium Chromium Lead Mercury Selenium Silver Thallium SVM LVM
C mg/dscm ug/dscm ug/dscm ug/dscm ug/dscm ug/dscm ug/dscm ug/dscm ug/dscm ug/dscm ug/dscm ug/dscm ug/dscm ug/dscm ug/dscm
D
E 0 3269148 0.19 0.10 0.97 0.00 0.00 0.02 0.04 3.87 0.04 0.00 0.04 0 0
F
G 0 2051390 0.12 0.06 0.61 0.00 0.00 0.08 0.02 0.02 0.02 0.00 0.02 0 0
H
I 0 2376588 0.16 0.08 0.80 0.00 0.00 0.16 0.10 1.62 0.03 0.00 0.03 0 0
J
K 32532.8 0 86.40 43.15 655.99 1.73 1.73 233.06 431.46 17.28 17.28 3.45 17.28 433 278
L
M 3377.11 0 68.00 20.17 322.91 3.47 2.02 2567.53 96.69 8.10 8.10 0.81 8.10 99 2591
N
O 923.5012 0 27.28 13.66 278.20 0.55 2.73 40.79 72.73 5.46 5.46 0.27 5.46 75 55
P
Q 32533 3269148 87 43 657 2 2 233 431 21 17 3 17 433 278
R
S 3377 2051390 68 20 324 3 2 2568 97 8 8 1 8 99 2591
T
U 924 2376588 27 14 279 1 3 41 73 7 5 0 5 76 55
V
W 12278 2565709 61 26 420 2 2 947 200 12 10 2 10 203 975
X
Y
Z
AA
1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1
1 1 1 1 1
1 1 1
1 1
1 1 1
1 1 1 1
1 1 1
1 1 1
1 1 1
6, feed 2, 09d20869-5a2e-4683-a602-62e65f2cd186.xls
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
C Process Information 2 705C1 Kiln Temperature Afterburner Temperature WS Temperature WS Pressure Drop WS pH 705C2 Kiln Temperature Afterburner Temperature WS Temperature WS Pressure Drop WS pH
D
E
F
G
F F F in H2O
2003 2094 179 23 8.37
1967 2061 177 23 8.3
1966 2010 170 23 8.24
F F F in H2O
2029 2074 170 22.8 8.42
1885 1948 163 22.6 8.13
1853 2079 173 22.6 8.45
7, process 2, 09d20869-5a2e-4683-a602-62e65f2cd186.xls